Palletizing System 4000 (pallet/holder system)

Application of the pallet or holder system is possible as "stand-alone system" or in combination with the beam or frame system.

Characteristics:

  • 0.002 mm (0.00008") repetitive accuracy
  • Workpiece weight (including workpiece holder) up to 35 kg ( 77.17 lbs)
  • Clamping in height Z=0
  • For all applications on wire EDM (George Fisher, AGIE-CHARMILLES, FANUC, MAKINO, MITSUBISHI SODICK,etc.)

H4300 Manual Beam Clamper

H4300 z
For assembling on the basic beam of the beam or frame systems.
Repetitive accuracy: 0.002 mm (0.00008")

H4000 Manual Clamper

H4000 z
For mounting on the machine table.
Repetitive accuracy: 0.002 mm (0.00008")

H4100 Pneumatic Clamper

H4100 z
For mounting on the machine table.
Pneumatic clamping and release.
Positioning/repetitive accuracy: 0.002 mm (0.00008")
Pneumatic pressure: 6 bar (87 psi)

H4101 Pneumatic Control Unit

H4101 z
Manual Control Unit (pneumatic valve) to activate the functions (opening, clamping, cleaning)
of the Pneumatic Clamper H4100.

H4005 M-Pallet

H4005 z
Pallet for manual clampers (H4000, H4300)
Max. weight of workpieces: 30 kg (66 lbs)

H4105 P-Pallet

H4105 z
Pallet for pneumatic and manual clampers (H4100, H4000, H4300), changeable manually and automatically.
Max. weight of workpieces: 30 kg (66 lbs.)

H4110M 3D Adjusting Pallet (for manual clampers) | H4110P 3D Adjusting Pallet (for pneumatic clampers)

H4110 z
H4110M for manual clampers (H4000, H4300)
H4110P for manual and pneumatic clampers (H4000, H4300, H4100), changeable manually and automatically.
Max. weight of workpieces: 30 kg (66 lbs.) 
Weight: 2.2 kg (4.8 lbs.)

H4120 Reference Pallet

H4120 z
For alignment or control of alignment of clampers H4100, H4000 and H4300 and for definition of center position of the clampers.

H4620.2 Vice

H4620 2 z
Small Toolmakers Vice for rectangular workpieces with dimensions up to
100x60x12 mm (3.94x2.36x0.47")
Clamping range: 0 - 100 mm (0 - 3.94")
Max. weight of workpieces: 3 kg (6.6 lbs.)

H4620.3 Vice

H4620_3_z
Toolmakers Vice for rectangular and cylindrical workpieces with weight up to 160 mm (6.3")
By turning the clamping jaw horizontal, clamping of cylindrical workpieces is possible.
Clamping range: 0 - 160 mm (0 - 6.3")
Max. weight of workpieces: 5 kg (11 lbs.)

H4620 Vice

H4620_z
Same as H4620.3 but for workpieces with weight up to 15 kg (33 lbs.)
Clamping range: 0 - 160 mm (0 - 6.3")
Max. weight of workpieces: 15 kg (33 lbs.)

H4620.1 Vice

H4620 1 z
Same as H4620 but for workpieces with weight up to 30 kg (66 lbs.)
Clamping range: 0 - 160 mm (0 - 6.3 ")
Max. weight of workpieces: 15 kg (66 lbs.)

H4630 Prism Vice

H4630 z
 For mounting cylindrical workpieces with diameter up to 100 mm (3.94")
Clamping range: Ø8 - 100 mm (0.315 - 3.94")
Max. weight of workpieces: 8 kg (17.63 lbs.)

H4631 Prism Vice

For mounting cylindrical workpieces with diameter up to 160 mm (6.3")
Clamping range: Ø15 - 160 mm (0.59 - 6.3")
Max. weight of workpieces: 15 kg (33 lbs.)

H4640 Prism Holder

For mounting cylindrical or rectangular workpieces with diameter/size up to 30 mm (1.18")
Holder can be fastened in horizontal or vertical direction on all pallets or at cross beam.
Clamping range: 8 - 30 mm (0.31 - 1.18")


H4635 Prism Holder

For mounting cylindrical workpieces with diameter up to 50 mm (1.97")
Clamping range: Ø15 - 50 mm (0.59 - 1.97")
Max. weight of workpieces: 3 kg (6.6 lbs.)

H4636 Prism Holder

Same as H4635 but for workpieces with diameter up to 110 mm (4.33")
Clamping range: Ø40 - 110 mm (1.58 - 4.33")
Max. weight of workpieces: 10 kg

H4536 Vertical Vice

For mounting flat workpieces with height up to 25 mm (0.99")
with stops on both sides.
Clamping range: 0 - 25 mm (0 - 0.99")
Max. weight of workpieces: 7 kg (15 lbs.)

H4537 Vertical Vice

For mounting flat workpieces with height up to 41 mm (1.62")
with stops on both sides.
Clamping range: 0 - 41 mm (0 - 1.62")
Max. weight of workpieces: 15 kg (33 lbs.)

H4537E Clamping Insert

To increase clamping height of vertical clamper H4537 up to 60 mm
delivered as a set with 2 inserts.

H4538 Vertical Vice

For mounting flat workpieces with height up to 115 mm (4.53")
with stops on both sides, workpiece can be adjusted with a 9 (0.35"), 15.5 (0.61"), or 22 mm (0.867") overhang.
Clamping range: 20 - 115 mm (0.79 - 4.53")
Max. weight of workpieces: 30 kg (66 lbs.)

H4538E Clamping Insert

To increase clamping height of vertical clamper H4538 up to 160 mm
delivered as a set with 2 inserts.

H4230 Universal Holder

Universal holder for mounting round and rectangular workpieces with dimensions up to 100x100 (3.34") and 200x50 mm (7.87x1.97")                                                                                                   

Max. weight of workpieces: 3 kg (6.6 lbs.)

H4231 Universal Holder

Universal holder for mounting round and rectangular workpieces with dimensions up to
180 x 170 mm (7x6.7")
Max. weight of workpieces: 12 kg (26 lbs.)

H4225 Clamping Angle

For mounting round or rectangular workpieces up to 200 mm (7.87") / 220x180 mm (8.66x7.08")
Max. weight of workpieces: 30 kg (66 lbs.)

H4270 Magnetic Holder

For collision-free clamping of rectangular workpieces.
Holding force: 50 N/cm2
Net weight: 5 kg (11 lbs.)

H4233 Basic Holder

H4233 z
For mounting round or rectangular workpieces with optional clamping elements H4212/H4312.1, H4331/H4331L, H4332.
Max. weight of workpieces at a working range of 130 mm (5.12"): 30 kg (66 lbs.)

H4312 / H4312.1 Cross Beam Vice Kit -Set

Can be fastened to basic holder H4233 or to cross beam of beam/frame system.
Clamping range (fastened to H4233): 12 - 204 mm (0.47 - 8.03")

H4331 / H4331L Clamping Bar

For collision-free clamping of rectangular workpieces, with optional prism set H4232; also, for round workpieces with basic holder H4233.
Clamping range (H4331): max. 185 x 60 mm (7.3 x 2.36")
Clamping range (H4331L): max. 180 x 170 mm (7.08 x 6.7")
Max. weight of workpieces: 8 kg (17.6 lbs.)

H4332 Prism Set (2 pcs.)

Optional extension of clamping set H4331 for mounting cylindrical workpieces.
Clamping range (with H4331): 2 x 55 mm (2 x 2.16")
Clamping range (with H4331L): 160 mm / 2 x 85 mm (6.3" / 2 x 3.34")

H4202 Pallet Clamper

For installation of Reference System 5000 pallets for sinking EDM machines.
Can be mounted vertically or horizontally at the front side of pallet H4005 and H4105.

H4205 Adapter

With this adapter pallets H4005, H4105, or H4110M/P can be clamped in pallet clamper H4202.

H4410 Vertical Unit

The vertical unit with variable height adjustment is mounted to pallets H4005, H4105, or H4110M/P. At the front side of rotating unit H4420, pallet clamper H4202 or adapter H2495 are mounted.
Adjusting range: 65 mm (2.56")
Weight: 1.7 kg (3.7 lbs.)

H4420 Rotating / Indexing Unit

Can be mounted directly to vertical unit H4410, angle H4421, or to pallets H4005, H4105, or H4110.
At the front side, pallet clamper H4202 can be mounted horizontally or vertically or adapter H2495 can be installed.
Indexing:  ± 90° in steps of 5°
Infinitely rotatable 360° (adjustment by means of scale or with sine bar H4416)
Weight: 2 kg (4.4 lbs.)

H4416 Sine Bar

For exact adjustment of rotating unit H4420.

H4421 Mounting Angle

Mounting Angle H4421 is the link between machine table and rotating unit H4420, pallet clamper H4202, or adapter H2495.
Weight: 1.3 kg (2.86 lbs.)

H2495 Adapter

This adapter is the link between vertical unit H4410, rotating unit H4420, or mounting angle H4421 and all holders of Reference System 4000.

H4203 Reference Pallet

To determine center position of pallet clamper H4202.

H5.50R Pallet

Rust-proof pallet 50 x 50 mm (1.97 x 1.97") for mounting of electrodes and workpieces.
Please order clamping spigot separately.

H8.88R Pallet

Rust-proof pallet 88 x 88 mm (3.46” x 3.46") for mounting of electrodes and workpieces.
Please order clamping spigot separately.

H5.611R Clamping Spigot ( stainless), H5.611.1R Centering Sleeve (stainless)

For use with pallets and holders in the clampers series H8 and H4202.

H6.611 Clamping Spigot (stainless)

For use with pallets and holders in the clampers series H6.

H8.88.4000 Adapter System 5000

For mounting of pallets from Reference System 4000 on clampers of Reference System 5000.
Please order clamping spigot H5.611R or H6.611R separately.

H4246 Holder MINIFIX

For direct mounting of electrodes MINIFIX and MINIFIXplus of System 5000 on wire EDM machine.
Holder can be fastened to pallets H 4005, H 4100, and H 4110, but also to vertical unit 
H4410 or to rotating unit H4415.